例如,有一台1959年成都生產的ZB 111-65型全油浸組合式旋片式真空泵,benlai,tadexingnenghenhao,bengyinqingcui,zaoshengbuda,shiyanshishiyongbanian,xingnengyizhinengdadaobiaopaiguiding,houyinmouniandongtianguanbengshiweifangqi,kaibengweinengzhubuqidong,zaiturankaibenghou,zhenkongduzaiyeshangbuqu,yinci,qizhiduonianweiyong。weiyanjiuzhenkongbengweixiujishu,zuozheyuxiubengduoniandewuyougenlaoshifuyiqiduitajinxingjianxiu。dajiahuiyi,dangshigaibengchuxiandongdongdechoudaqisheng,banyidaliangshanwu,bengtifarelihai,tingbuqingyoufoupaiqifamendetiaodongsheng。genjuqingkuangpanduan,shishubuchouqi,choudaqidemaobing。danxuyaojinyibuzhaqingguzhangyuanyin。xianrancaiyongjiandandehuanyoufangfashibunengjiejuewentide,yinweibengshituranchuxianguzhangde,biranyoumouxiebujianzaodaosunhuaisuozhi。dangdakaiyouxiang(即泵外殼)蓋檢查,發現排氣閥門蓋蓋板一螺釘已失,拆下另一螺釘、取出閥門蓋板,發現兩級排氣孔內的彈子均已飛走,蓋板上已被彈子打出很深的凹坑,即將打穿。
是否就是因為彈子飛走後使泵產生不抽氣的毛病呢?
也(ye)不(bu)全(quan)是(shi)如(ru)此(ci)。因(yin)為(wei)試(shi)用(yong)手(shou)盤(pan)動(dong)皮(pi)帶(dai)輪(lun)檢(jian)查(zha),氣(qi)泡(pao)翻(fan)騰(teng)並(bing)不(bu)很(hen)厲(li)害(hai),而(er)油(you)卻(que)噴(pen)得(de)很(hen)高(gao),一(yi)陣(zhen)陣(zhen)的(de)且(qie)不(bu)均(jun)勻(yun)。斷(duan)定(ding)內(nei)部(bu)轉(zhuan)子(zi)有(you)一(yi)定(ding)毛(mao)病(bing),決(jue)定(ding)全(quan)拆(chai)檢(jian)查(zha)。這(zhe)類(lei)全(quan)油(you)浸(jin)式(shi)組(zu)合(he)泵(beng)的(de)全(quan)拆(chai)方(fang)法(fa)如(ru)下(xia):
當dang放fang完wan箱xiang體ti內nei的de油you以yi後hou,拆chai下xia軸zhou封feng頭tou,拿na下xia箱xiang蓋gai,可ke立li刻ke看kan到dao放fang在zai箱xiang體ti內nei的de五wu片pian式shi泵beng體ti。卸xie下xia中zhong隔ge片pian上shang兩liang個ge固gu定ding泵beng體ti的de螺luo栓shuan,就jiu可ke將jiang泵beng體ti拿na出chu。先xian拆chai泵beng輪lun這zhe邊bian的de高gao真zhen空kong端duan蓋gai片pian之zhi四si個ge螺luo栓shuan,然ran後hou設she法fa拔ba出chu二er個ge帶dai錐zhui度du之zhi定ding位wei銷xiao。當dang拔ba不bu出chu時shi,可ke把ba銷xiao釘ding頭tou上shang的de螺luo母mu卸xie下xia,套tao一yi直zhi徑jing大da些xie的de螺luo毋wu或huo比bi銷xiao釘ding粗cu一yi些xie的de金jin屬shu管guan(長度視銷露出部位長度,並留有上螺母的地位即可),上shang好hao螺luo母mu後hou,用yong扳ban手shou緊jin幾ji圈quan,這zhe樣yang有you錐zhui度du的de銷xiao釘ding被bei鬆song動dong了le自zi然ran可ke拔ba出chu。待dai拔ba出chu兩liang根gen定ding位wei銷xiao後hou,輕qing敞chang端duan蓋gai片pian,即ji可ke取qu下xia它ta。然ran後hou一yi手shou捏nie緊jin旋xuan片pian,一yi手shou緊jin抓zhua轉zhuan子zi軸zhou,邊bian搖yao邊bian拔ba,即ji可ke取qu出chu高gao真zhen空kong端duan轉zhuan子zi及ji旋xuan片pian。因yin高gao低di真zhen空kong端duan兩liang轉zhuan子zi軸zhou間jian是shi靠kao軸zhou端duan十shi字zi接jie頭tou互hu相xiang咬yao合he的de,原yuan不bu是shi一yi個ge整zheng體ti,有you時shi因yin在zai咬yao合he處chu互hu相xiang撞zhuang擊ji出chu現xian毛mao刺ci或huo因yin其qi內nei部bu油you密mi封feng較jiao嚴yan,難nan以yi取qu出chu,故gu要yao在zai搖yao動dong中zhong取qu高gao真zhen空kong端duan轉zhuan子zi。低di真zhen空kong端duan轉zhuan子zi待dai低di真zhen空kong端duan端duan蓋gai以yi同tong法fa拆chai下xia時shi,用yong力li轉zhuan拔ba,亦yi應ying可ke拔ba出chu,如ru實shi在zai難nan拔ba出chu來lai,則ze可ke在zai取qu出chu高gao真zhen空kong端duan轉zhuan子zi和he泵beng腔qiang組zu片pian後hou,把ba中zhong隔ge板ban組zu片pian橫heng夾jia於yu虎hu鉗qian口kou上shang,下xia墊dian木mu板ban,用yong衝chong子zi輕qing衝chong低di軸zhou端duan,即ji可ke拿na出chu低di真zhen空kong端duan轉zhuan子zi。拿na出chu轉zhuan子zi槽cao中zhong之zhi旋xuan片pian後hou,應ying測ce量liang其qi磨mo損sun尺chi寸cun和he配pei合he之zhi間jian隙xi。該gai泵beng在zai取qu下xia低di真zhen空kong端duan轉zhuan子zi後hou,即ji發fa現xian轉zhuan子zi軸zhou端duan十shi字zi槽cao的de四si牙ya被bei打da斷duan兩liang牙ya,因yin而er在zai泵beng運yun轉zhuan中zhong,低di真zhen空kong端duan轉zhuan子zi軸zhou端duan凹ao頭tou槽cao與yu高gao真zhen空kong端duan轉zhuan子zi伸shen過guo來lai的de主zhu動dong軸zhou凸tu頭tou無wu法fa咬yao合he,因yin而er當dang驅qu動dong高gao真zhen空kong端duan轉zhuan子zi旋xuan轉zhuan時shi,低di真zhen空kong端duan轉zhuan子zi便bian扭niu了le一yi個ge很hen大da的de角jiao度du隨sui著zhe轉zhuan,前qian後hou轉zhuan子zi槽cao中zhong的de旋xuan片pian互hu相xiang不bu垂chui直zhi,不bu能nengG7步(bu)工(gong)作(zuo),氣(qi)體(ti)就(jiu)不(bu)能(neng)正(zheng)常(chang)地(di)通(tong)過(guo)低(di)真(zhen)空(kong)室(shi)排(pai)出(chu)泵(beng)外(wai)。在(zai)通(tong)常(chang)情(qing)況(kuang)下(xia),發(fa)現(xian)十(shi)字(zi)接(jie)頭(tou)損(sun)壞(huai)後(hou)就(jiu)應(ying)報(bao)廢(fei)此(ci)轉(zhuan)子(zi),另(ling)配(pei)新(xin)轉(zhuan)子(zi)。但(dan)如(ru)因(yin)生(sheng)產(chan)急(ji)需(xu)等(deng)因(yin),一(yi)時(shi)難(nan)配(pei)好(hao)新(xin)轉(zhuan)子(zi),仍(reng)可(ke)以(yi)采(cai)取(qu)如(ru)下(xia)措(cuo)施(shi):即ji,將jiang低di真zhen空kong端duan轉zhuan子zi軸zhou端duan斷duan牙ya處chu空kong缺que全quan部bu補bu焊han平ping,然ran後hou,再zai車che光guang,銑xi出chu十shi字zi槽cao。注zhu意yi開kai槽cao的de角jiao度du要yao與yu原yuan來lai的de一yi樣yang,即ji使shi得de兩liang轉zhuan子zi咬yao合he後hou,旋xuan片pian互hu成cheng直zhi角jiao或huo高gao真zhen空kong端duan轉zhuan子zi上shang的de旋xuan片pian與yu低di真zhen空kong端duan轉zhuan子zi上shang的de旋xuan片pian要yao互hu成cheng90°左右。